What Does Accounting Have to Do With Process Improvements?

The short answer to this question is, "Everything".accurate basis, ABC mitigates some of the
Information provided by the costing systemshortcomings of traditional accounting. In particular,
determines how the business is managed, whatit helps in the proper assignment of the cost of
product opportunities are pursued, what price iscomplexity. Complex to make products or
charged and so forth. What if the informationservices bear their full cost of production and so
paints a misleading picture? It simply means wrongthe business can price them properly in the
decisions will be made, wrong behaviours will bemarket or discontinue them. There is an incentive
rewarded, and in time the business will decline. Justto eliminate product and service complexities that
how real is this possibility?Distortions of theare not visible to or valued by the customer.Put
Traditional Cost World:Surveys of organisationsYourself through the Throughput
worldwide show that over 50% employ standardWorld:Throughput accounting arose directly from
costing while close to 40% use marginal costing inthe Theory of Constraints. It recognises that the
their internal accounting. Standard costing - theconstrained resource is what determines how
more widely used method - possesses wellquickly the product moves through the value
known shortcomings that can drive wrongchain from the suppliers through internal
behaviours. Specifically, by incorporating fixedprocesses to the customers or the rate at which
costs into product costs on a volume, directmoney comes into the business in exchange for
labour or machine hour basis, it encourages highgoods or services. The relevant variables in
inventories (since high production volumes lead tothroughput accounting are throughput (T),
an over-absorption of fixed costs and highinventory (I) and operating expense. Inventory
inventory valuation, which causes cost of sales torepresents money spent on things intended for
seem low and thus leads to high reported paperconversion to throughput, while operating expense
profits).However, it is simple common sense(OE) is the amount required to convert inventory
(lately emphasised by proponents of lean andto throughput.The aims of this system, in order
TOC methods) that the company only actuallyof importance, are to provide management with
makes money when the products are purchasedinformation that enables the maximisation of
and paid for, not when they sit in finished goodsthroughput (T), while reducing inventory (I) and
stores.Lean Accounting:Lean focuses on increasingoperating expense (OE). Decisions are evaluated
speed and reducing waste, both of which haveon the basis of their impact on the following
the effect of reducing inventories. Indeed the idealsystem wide metrics:Net profit (NP) = T-OE
in the lean world is continuous flow. Goods areReturn on Investment (ROI) = NP/I
produced just in time, and thus minimal inventoriesProductivity = T/OE
are held. TOC relaxes the no inventory rule byInvestment turns = T/IConlusion:Adoption of
allowing some protective buffer inventories forbusiness process thinking requires information
the constrained resource and at the finishedsystems that support actions leading to high
goods end. Even so, emphasis is on lowthroughput, low waste and low inventories.
inventories.It was obvious to the originators ofTraditional accounting systems with their focus on
lean (Toyota) and TOC (Eliyahu Goldratt) thatlocal (rather than system wide) efficiencies, and
traditional accounting could not support or drivecost minimisation often lead to decisions at
their process based systems. Alternatives werevariance with lean and throughput thinking, and
needed.Learning Your ABCs:Activity Based Costingcan delay the potential gains obtainable from their
was invented in the 70s and 80s and offers aadoption.Samuel Okoro is the CEO of Leapfrog
more accurate method of allocating indirect costsAlliance Ltd, a management training and consulting
on the basis of cost drivers. These drivers arefirm that helps organisations to reduce costs and
activities carried out in the course of producingimprove quality through better business
the good or service. Each product is allocatedprocesses. His personal passion is to help move
costs to the extent that it consumes the relevantThird World business to world-class levels.
driving activity.By allocating costs on a more